VIN Label Laser Marker
VIN Label Laser Marker
Vehicle Identification Numbers (VIN) are printed onto VIN plates and VIN labels using fibre laser technology, in addition to direct engraving onto the vehicle chassis, engine and/or gearbox. Pryor manufactures VIN Label Laser Marking Machines for printing unique vehicle information and market region specific data, onto metallic plates and tamper proof acrylic labels. Additionally, Pryor software manages vehicle identification records in the manufacturers database, for full supply chain traceability.
- Class 1 light safe enclosure
- Laser print a range of substrates in one pass, in seconds
- Easy software integration with existing manufacturer database
- Duplicate VIN checks and password protections
- Most efficient laser type with low-running costs
- Fume extraction
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Überblick
Laser Marking Automotive VIN Labels
Each Pryor VIN Label Laser Marking Machine is tailored to a customer’s specific requirements, ensuring installation is seamless and operation fast, efficient and effective.
The VIN Label Laser Marking Machine comprises a modular, floor-standing workstation with ergonomic working height. The integrated laser controller is rack mounted within the enclosure, with operating functions easily visible and accessible at the front of the unit.
Safe and Efficient Work with Lasers
The workstation is a Class 1 light safe enclosure which fully shields the operator from harmful light radiation during the marking process. The enclosure size and layout is scalable and can be designed to meet our customers exact requirements. Likewise we can match the specification of the laser we integrate to meet our customers required marking, material and cycle time requirements.
Pryor designs the laser enclosure and feed mechanism to ensure the loading and unloading of printing materials is quick and easy for the operator to reduce downtime between label rolls. The label roll is mounted inside the enclosure, feeding the material using powered rollers, holding the substrate flat and still during the laser printing process. The label feed system and pneumatic cutting disc system are designed to be simple to use and easy to maintain. Once cut, the label ejection system deposits the laser printed label into a collection tray, ready to be applied to the vehicle. Sensors detect when the roll is empty and requires changing to prevent unwanted laser marking of the feed system bed.
The fume extraction system, located within the base of the workstation, comprises a flexible metal hose located above the marking area. This ensures direct removal of dust and debris across the entire width of the label marking area.
Manufacturing Traceability with Pryor Software
A PC is located within the base of the workstation with a touchscreen monitor mounted either within the enclosure doors or on the side of the unit. A keyboard and mouse are included in a sliding tray above the integrated laser controller. Pryor’s traceability software is supplied pre-installed within the PC, containing relevant marking layouts and all features required to ensure full product traceability. A handheld scanner is mounted on the enclosure frame for quick and easy scanning of vehicle documentation prior to each marking process. Our in house software design team can develop the software to meet specific customer requirements for automatic loading, offline or remote access/printing as well as custom integrations with global MES systems or PLC communication.
Fibre lasers boast a high frequency range, enabling them to mark a variety of substrates in one pass. Using Pryor traceability software to create a layout, the laser machine can print vehicle information on a variety of different labels, within seconds. Operators can mark a metal VIN plate and metal brand plaque at the same time as an acrylic VIN label.
The traceability software controlling the fibre laser will automatically evaluate the data received from the customers database and load the correct marking programme (layout) and populate the variable fields.
Technical Help
Pryor has a range of technical support articles:
World-First, Queen's Award Winning, Automotive Laser VIN Marking with Jaguar Land Rover
Laser Marking for High-Speed Production Lines
High Speed, Production Line Integrated Laser Marking
Can't find what you're looking for? Contact the Pryor team
Wichtige Punkte
- Floor standing laser marking workstation sized to suit your requirements
- Class 1 laser safe enclosure with full CE compliance
- Pryor 20W or 50W integrated laser with 5m fibreoptic cable
- Material feeding and handling system for a acrylic VIN label material
- Option to include custom fixtures and pre-installed layouts for VIN plate and/or brand plaque laser marking
- Mechanical cutting, feeding, ejection, ensuring labels are neatly presented in collection tray
- Integrated Purex Fume Extraction system with spare filters
- PC, Monitor, Keyboard and Mouse
- Two licences of Traceable-IT Software (Laser Machine and Offline Office PC)
- Required software development for Bentley application as per all specifications in RFQ and described in Section 3.2.4. of this quote.
- All software controls and documentation in English
- Machine specific manual, and electrical drawings
- Full spares list
Überblick
VIN Label Laser Marker Technical Information
Fibre Laser Specification:
Feature |
20W |
50W |
Pulse Energy |
1mJ |
1mJ |
Average Power |
20W |
50W |
Msquared |
1.6 |
|
Polarization |
Random |
|
Pulse Duration @ 20KHz |
120ns |
120ns |
Repetition Rate |
50 KHz to 200 KHz |
50 KHz to 200 KHz |
Long Term Power Stability |
1-3% |
1-3% |
Operating Temperature |
0 to 42°C |
0 to 42°C |
Cooling |
Active Air Cooling |
Active Air Cooling |
Power |
Less Than 200W - 110 or 220 VAC |
|
Product Warranty |
2 years as standard |
|
Laser Light Safe Enclosure Safety Features:
• Class 1 light safe enclosure
• Isolator Switch located on RHS of machine
• E-Stop
• Doors safety interlocked
• Andon Lights
• Internal lighting
• Large laser-safe viewing window
Pryor traceability software features:
• Extensive time/date, shift coding combinations
• Drag and Drop WYSIWYG preview
• Tool path preview with individual vector visualisation
• Marks all Windows True Type Fonts
• Extensive library of high-speed dot and vector fonts
• Graphical Shape tools
• HPGL/DXF CAD file and BMP/JPEG bitmap file importer for logo marking
• Highly configurable serial numbering features
• Multi-Object ‘editing and pilot beam’ previewing
• 1D and 2D barcode support with advanced Data Matrix cell fill control for marking extremely small 2D Data Matrix Codes
• DoD IUID data formatting tools to ensure compliance with MIL-130-STD
• VB.NET and C# scripting allowing custom data formatting or machine control during the marking cycle
• Automatic Z axis control for marking varied height parts
• Rotary / circumferential axis control for marking around cylindrical parts
• Programmable user prompts with barcode scanner interface
• Advanced Database connectivity features
• Query marking data from and write back to Excel, Access, SQL Server, MySQL etc.
• Off-line layout programming
• Multi-lingual
• Extensive Material Settings Library
• Advanced Mark Settings test tools
• Customised marking applications can be easily created using the suite of exposed controls
• Create, Modify and Display Traceable-IT layouts in your own custom application, then take full control of the marking machine.
Design Standards:
Standards/directives the final design complies with: |
|
2006/42/EC |
The Machinery Directive |
2014/30/EU |
The EMC Directive |
2014/35/EU |
The Low Voltage Directive |
BS EN 12100 |
Safety of machinery – Basic concepts, general principles for design |
BS EN 60825-1:2007 |
Safety of laser products – Part 1: Equipment classification and requirements |
EN ISO 60204 |
Safety of machinery – Electrical equipment of machines |
EN ISO 12100:2010 |
Safety of machinery – General principles for design. Risk assessment and risk reduction |
EN ISO 13857:2008 |
Safety of machinery – Safety distances to prevent hazard zones being reached by upper and lower limbs |
EN ISO 13850:2008 |
Safety of machinery – Emergency stop. Principles for design |